Cap lining machine

Our industry standard cap lining machine inserts induction wadding/liners into caps from coil liners or pre-cut liners. Among various types of cap lining machines, we have different models of machines suitable for each production need, such as: Cutting Power, Production Speed, Cap Sizes and Shapes.

This lining cap machine is equipped with inlayer and cap wadding fixer. The caps will be stacked in a vibratory, rotary or hopper hopper physically stacked. The feeder supplies the caps satisfactorily as required to the machine in the style arranged. 

The conveyor moves the caps to a star wheel where the caps are filed into predefined zones. The bundles are stacked into a column hopper (if in rolls) or a vibratory feeder (for loose liners, typically for EPE or foam liners) which is positioned above the bundle pick-up station.

A vacuum loading machine is placed below the section hopper, which picks up the wad individually and places it on the upper segment of the ordering star wheel above the plugs. At the moment the plug and the block are moved to the next station, a pusher inserts the block into the plug and it is fixed immovably. 

The collected cap will be counted and will exit the conveyor. The cap lining machine will be suitable for taking care of different types and sizes of caps and bundles with the help of progress parts.

Note- Cap Wadding Machine, Wad Inserting Machine, Cap Machine and Liner Inserting Machine etc are the same terms.

Pre-cut cap wadding process

Depending on the finish/cap design we can choose from our variety of cap feeders and cap moving belts. The fundamental principle of our standard liner insertion machines is to use a rotary indexer equipped with a star wheel to obtain caps and terminations in one or several paths depending on the company’s creation needs. 

Each plug is inserted into an individual cavity of the star wheel to maintain zone security as it travels through the machine.

We have planned and built several stations of bundle inserting machine with single head, double head and quadruple head. These heads use vacuum to pick up and place the pre-cut liners/wads from a magazine into the plug. 

Each of our machines can be used for both induction and EP liner insertion. To enhance product quality, some additional features of discretionary value are available.

The lining machine is set up to cut roll sleeves and insert and fix them onto the caps in a single operation. The caps will be physically stacked in a vibrating container or in a hopper elevator. 

The feeder supplies the caps in sufficient quantity to the machine in the positioned design. The conveyor moves the caps to a sphere where the caps are filed into predefined areas.